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Clinical Laboratory Block Ospedale Maggiore

Electrical and Mechanical Systems Design

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STEP ENGINEERING was commissioned for the design of the electrical and mechanical systems, in addition to safety coordination during the design and execution phases (CSP/CSE), and Operational Management (Direzione Operativa) of the building and plant works.

The project intervention, on an existing building, involved the completion of internal "shell and core" areas and the renovation of existing areas. Specifically, the areas involved were located:

  • In the long wing of the monoblock: where a block of changing rooms was built on the base floor, and the third floor was renovated to accommodate the Transfusion Service.

  • In Building L: where the new Analysis Laboratories were constructed. The intervention involved areas located on the basement floor (where staff changing rooms were realized); the entire raised and second floors, intended to house the laboratories; and a portion of the atrium floor intended for offices and management. The other portion of the atrium floor, together with the first floor, was already operational and was not involved, except marginally, for the passage of already provisioned systems.

The following types of systems have been planned for the underlisted areas. Staff Changing Rooms (Building L and Long Wing): All-outside air heating and ventilation system (termoventilazione) for the changing rooms. Forced extraction system and radiator heating for restrooms and showers. Laboratories (Building L): All-outside air (no recirculation) winter/summer conditioning system with ambient baric control (pressure control). In some rooms with significant internal thermal loads, Direct Expansion (DX) terminals will be installed for supplementary cooling during the summer season. Laboratories (Long Wing): Primary air winter/summer conditioning system with integration via Direct Expansion (DX) terminals, suitable to function for both heating and cooling, independently of the seasonal period, according to local needs. Management Area (Building L and Long Wing): Primary air winter/summer conditioning system with integration via Direct Expansion (DX) terminals, suitable to function for both heating and cooling, independently of the seasonal period, according to local needs. Restrooms in Functional Areas (Building L): Forced extraction. Restrooms in Functional Areas (Long Wing): Forced extraction and winter radiator heating for exposed rooms and/or rooms with showers. Floor Storage Rooms: Primary air heating/cooling. The air quantity required for ventilation will be utilized. Refrigeration/Cold Rooms (Building L): Forced extraction aimed at removing the heat generated by the equipment. For larger rooms, outside air intake is also planned; for smaller ones, only transit from the adjacent environment.

Long Wing: Primary air supply/extraction system with a Direct Expansion (DX) terminal suitable for cooling (or heating) year-round, depending on local needs.

For all areas of any purpose where human presence is expected, forced ventilation systems have been implemented, with the intake of appropriately treated outside air in quantities required by current regulations.

The new Air Handling Units (AHUs) are located inside dedicated technological rooms from which they feed the afferent spaces. One existing AHU is located outdoors.

The following were installed:

  • Three (3) new AHUs in Building L on the basement floor: one for the changing rooms and two for the rooms on the raised, atrium, and second floors.

  • One (1) new AHU in the long wing on the third floor that feeds the east-side half-floor. The other portion of the floor will be served by an existing, pre-provisioned AHU.

All AHUs are equipped with a cross-flow plate heat exchanger. Humidification of the air during the winter period is achieved through the injection of sterile steam produced by an existing centralized system, which is fed by indirect steam/vapor generators; the distribution network, equipment, and components will be made of stainless steel. Air is conveyed to the rooms through metal ductwork made of galvanized steel sheet, with the sole exception of laboratory fume hood extraction ducts, which are made of PVC for internal distribution and stainless steel for external distribution. The ducts are fire-reaction class 0; the insulating materials are class 1; and flexible connections are of a class no higher than 1. The system for the Building L laboratories is high-velocity, single-duct, with velocity reduction boxes. The other systems are low-velocity and low-pressure. Air supplied to the laboratories is filtered with EU13 HEPA filters installed on the room distribution terminals. Consequently, an auxiliary fan has been provided in series with the system to compensate for increased pressure drops, along with flow regulation devices, which adjust based on the degree of filter fouling and the level of ambient pressurization, with automatic flow controllers for both supply and return. The supply controller is a self-actuating mechanical type with constant flow; the return controller is electronic and variable flow, actuated by a differential pressure transmitter between the room and the filter. A differential pressure switch is installed on a pilot filter to signal clogging upon reaching the set point value.

The ventilation system will also perform the functions of ambient pressure control, provided that:

  • For automatic operation, the system must operate with doors closed, as regulation is subordinate to the pressure gradient between the laboratory and the reference environment (corridor).

  • The supply air flow rate is consistent with the fume hood extraction rate (greater than or slightly less, within 10% limits).

Therefore, for baric equilibrium purposes, it is sufficient to regulate only the return flow rate, which will be variable from the nominal value down to the complete closing of the duct. An electronic proportional flow controller is installed on the return duct. As ambient pressure decreases, the pressure transmitter closes the flow regulator to restore the set point (equilibrium) value until complete closure if necessary. Simultaneously, a pressure transmitter on the main duct, downstream of the regulator, maintains constant pressure by reducing the flow rate of the VAV box to which the duct is connected. For rooms with fume hoods, where the return flow rate could be canceled, ambient temperature transmitters have been installed instead of duct transmitters (as in other circumstances) for the regulation of zone coils. Rooms will be in slight positive pressure where practicable to counteract external air infiltration. Rooms with HEPA filters are considered sterile and are in positive pressure; corridors will be in positive pressure relative to all adjacent rooms (excluding sterile rooms); and rooms where pollutants are used and/or equipped with chemical fume hoods will be in negative pressure.

Independent extraction systems are provided for the laboratory fume hoods located exclusively in Building L. Specifically, the following equipment was provided:

  • On the raised floor: A provision for a chemical fume hood in the East sector; the supplied sterile hoods are full recirculation with no exhaust.

  • On the second floor: Two chemical fume hoods in the West sector; two chemical fume hoods in the East sector; one sterile fume hood with exhaust in the East sector.

Each fume hood is equipped with an autonomous electro-extractor located outside the served room, above the roof. The exhaust is conveyed independently to the fans with PVC ducts (DN 250 for chemical fume hoods; DN 200 for sterile hoods with exhaust). Any ventilated cabinets placed in the room, given the modest flow rate and the absence of recirculation, are connected to the ambient return ducts.The plumbing and sanitary systems include the installation of sanitary fixtures and potable water supply lines. For every secondary floor distribution, networks for cold water, hot water, and recirculation have been implemented using insulated multilayer composite pipe with an insulating sheath. In the laboratory building, valved connections have been provided inside the rooms for supplying workbenches. Equipment such as sinks, washbasins, safety showers, eyewashes, and similar fixtures have also been connected. A water treatment system has been installed in the laboratory building for the production of demineralized water.In the intervention areas, new UNI 45 wall hydrants were installed in recessed boxes, connected to existing provisions nearby. An sprinkler system was planned to replace the watermist system specified in the tender documents. The sprinkler network was connected to the hospital's nearby fire protection network, which has the necessary characteristics to guarantee operation. Drainage networks, risers, and manifolds were already present and functional in the intervention areas for the activities in place. Discharges of human sewage from restrooms and similar facilities are routed to the existing black water network for disposal via the public sewer system. For the laboratory building, in addition to the black water network (to which sinks and washing equipment are connected), two separate lines were created for the collection of effluents that cannot be disposed of in the public sewer. These effluents must be collected separately and conferred exclusively to specialized disposal companies. Special waste is classified into two categories:

  • Hazardous, belonging to family 180103 – will be collected using a dedicated network in four double-chamber polyethylene tanks suitable for storing chemical products. These will be placed in a basement room within an impermeable containment basin with a usable capacity greater than that of a single container.

  • Non-hazardous, belonging to family 180107 – will be collected, similarly, within an existing basin with a capacity of 8m3, which has been suitably regenerated to ensure its impermeability.

Six (6) drainage systems are installed in the basement of the outpatient building to remove groundwater that collects over time above the foundation slab level. Floor drains from areas where water leaks might occur from sprinkler systems, cold rooms, and similar facilities are routed to the same sumps.

The use of technical gases is provided exclusively in the laboratory building and includes:

  • Compressed air produced by an autonomous central plant.

  • Vacuum (suction) produced by an autonomous central plant.

  • Helium, nitrogen, and argon, which are supplied from cylinder storage.

All networks are realized using drawn, degreased, and cleaned copper tubing, running from the central plants to the raised and second floors. The main risers are located in the two plant shafts at the extremities of the building.

This report describes the electrical and special systems serving the new analysis laboratories to be constructed within the "L" Outpatient Building (Palazzina Ambulatori “L”) of the Ospedale Maggiore. The intervention includes the construction of electrical and special systems, as well as those serving the mechanical and auxiliary systems, for the following building sections:

Basement Floor (Piano interrato)

Mostly existing shell and core area, which will be subject to building works for the creation of service rooms:

  • Storage rooms

  • Changing rooms

  • Ante-bathrooms, bathrooms, and showers

  • Special waste discharge room

In these rooms, all new systems must be realized from scratch.

However, in the existing rooms, such as:

  • Main electrical panel room

  • AHU rooms

  • Pump rooms

  • Corridor

Integrations to the existing systems will be carried out.

Raised Floor (Piano rialzato)

A completely existing shell and core floor that will be subject to building works for the creation of analysis laboratories and service rooms:

  • Acceptance Area

  • High Automation Biochemistry

  • Special Biochemistry

  • Urgency Area

  • Hematology and Coagulation

  • Urine and Stool Samples (refrigerated)

  • Storage rooms, cold rooms, and technological rooms

Only on the ceiling corresponding to the existing atrium floor used for outpatient clinics, there is a distribution of electrical and special systems of the rigid PVC IP55 type, which must be maintained unaltered as it serves the floor above. In these new rooms, all new systems will be realized from scratch.

Atrium Floor (Piano atrio)

A floor that is half existing shell and core (the existing half is used for outpatient clinics), which will be subject to building works for the creation of offices and service rooms. In these shell and core rooms, all new systems will be realized from scratch.

First Floor (Piano primo)

An existing floor that is fully utilized, used for outpatient clinics and diagnostics, and will not be subject to any intervention.

Second Floor (Piano secondo)

A completely existing shell and core floor that will be subject to building works for the creation of analysis laboratories and service rooms:

  • Proteins

  • Special Biochemistry (Drugs and Toxicology)

  • Allergology

  • Molecular

  • HB Hematology and Pathological

  • Autoimmunity – Immunology

  • Level 2 Hematology

  • Cytometry

  • Storage rooms, cold rooms, and technological rooms

In these rooms, all new systems will be realized from scratch.

Roof Level (Piano copertura)

Existing floor where the external conditioning units will be located. No interventions are planned inside the existing stairwells, except for the mechanical shaft where some power and data network lines serving the atrium floor will be laid. All other power and signal lines will be laid in the main electrical shaft in the elevator area. The necessary service lighting must also be installed in this shaft.

The following systems are planned to serve the new laboratories:

  • Main electrical distribution boards

  • U.P.S. (Uninterruptible Power Supply)

  • Normal electrical power distribution

  • Preferred electrical power distribution (Class 15)

  • Safety electrical power distribution (Class 0)

  • Main Lighting and Motive Power Distribution

  • Secondary Lighting and Motive Power Distribution

  • Normal lighting fixtures

  • Emergency lighting fixtures

  • Earthing and Lightning Protection System

  • Electrical Systems serving the Mechanical Systems

  • Fire detection system

  • Safety sound diffusion system (PA system)

  • Badge access control system

  • CCTV system (only predisposition)

  • Supervision system (BMS/SCADA)

  • Intercom system

  • Structured cabling

  • Wi-Fi system (only predisposition)

  • Bathroom/WC emergency call system

  • Systems serving: automatic doors

Furthermore, significant external interventions to the "L" Outpatient Building are planned to upgrade the preferred type safety power source (new generator set - G.E. - in the BLOCK D substation), to modify the panel rooms (MONOBLOCK TOWER), and to realize new main supply backbone lines.

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LOCATION: BOLOGNA OSPEDALE MAGGIORE
CLIENT: AZIENDA USL CITTA’ DI BOLOGNA – OSPEDALE MAGGIORE
YEAR: 2013
COMMISSIONER: L+PARTENER Milano via Alberto Giussano 21
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